
Also see the recommendations on tool selection & maintenance in the "accessories" page of this site
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Steering
Many rudders are accidents no longer waiting for places to happen. This is partly due to design faults, but also to cheap construction methods where the internal post and/or tangs are too weak, of insufficient length or where there are voids in the surrounding area - beware foam cores in rudders! The illuistartion (right) is a typical production type where fibreglass skins are bonded to a central foam core.
Much more work, but considerably stronger is a hefty post and full-width tangs made from 316 stainless steel, literally encased inside a solid cedar-epoxy fabrication - as shown below. After all bonding has been done, the cedar is shaped to fit these templates before being encased in double-diagonal glass cloth bonded with epoxy. It is finally sanded and surface finished with epoxy/microlight bog
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Note the tangs (top of left picture) that span the full width of the rudder blade
The odd-shaped pieces in the right-hand picture are templates for the top, mid and lower sections used to shape the outer surface
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Here is another excellent way of rebuilding a rudder - by Britt Finley
S/V Restless. The internal structure in the right-hand picture replaced the former degraded tangs shown in the left picture
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If your rudder looks like this - most of the problems will never happen
The illustration below is a "modern" rudder - with all of its attendant problems
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The source of this illustration and the article on repair may be found by clicking on this image
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